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Perforated Ceramic Ball

Perforated ceramic balls and microporous ceramic balls are new products developed based on inert alumina ceramic balls. They are perforated along the axis of the sphere diameter, possessing certain mechanical strength, chemical stability, and thermal stability, while increasing the specific surface area and porosity, thereby enhancing material dispersion and flux, and reducing system resistance.

Keywords:

Perforated Ceramic Ball

Product Description

  • 产品描述
  •   Perforated ceramic balls and microporous ceramic balls are new products developed based on inert alumina ceramic balls. They are perforated along the diameter axis of the sphere, possessing certain mechanical strength, chemical stability, and thermal stability, while increasing the specific surface area and porosity, thereby enhancing material dispersion and flux, and reducing system resistance.

       Product Features

      Perforated ceramic balls increase the porosity and specific surface area of the packing layer, have strong liquid redistribution ability, excellent gas-liquid dispersion performance, and compared with inert alumina ceramic balls under the same conditions, porosity increases by 12%, contact specific surface area increases by 25%, and resistance decreases by 15%. They can also accommodate and trap coke powder, colloids, and heavy metal impurities, preventing their deposition in the catalyst bed which causes coking and catalyst poisoning.

      Widely used in petroleum, chemical, and natural gas industries as a replacement for inert ceramic balls, serving as support and coverage cushion materials for catalysts and as tower packing.

       Technical Parameters

    Performance

    Ordinary Ceramic

    Low Alumina Ceramic

    Medium Alumina Ceramic

    High Alumina Ceramic

    Corundum Quality

    Chemical Composition

    %

    Al2O3

    20-30

    31-45

    46-70

    71-90

    ≥90

    Al2O3+SiO2

    ≥90

    Fe2O3

    ≤1

    Water Absorption, %

    ≤5

    ≤8

    Acid Resistance, %

    ≥90

    Alkali Resistance, %

    ≥85

    Thermal Shock Resistance, ℃

    ≥300

    Maximum Heat Resistance, ℃

    ≥1000

    ≥1200

    ≥1300

    ≥1400

    ≥1500

    Compressive Strength

    KN/piece

    Φ10

    ≥0.6

    ≥0.8

    ≥0.9

    ≥1.0

    ≥1.2

    Φ13

    ≥1.0

    ≥1.2

    ≥1.4

    ≥1.6

    ≥1.8

    Φ16

    ≥1.5

    ≥1.8

    ≥2.0

    ≥2.3

    ≥2.6

    Φ20

    ≥1.8

    ≥2.2

    ≥2.5

    ≥2.8

    ≥3.2

    Φ25

    ≥2.5

    ≥3.0

    ≥3.5

    ≥4.0

    ≥4.5

    Φ30

    ≥3.0

    ≥3.5

    ≥4.0

    ≥4.5

    ≥5.0

    Φ38

    ≥4.0

    ≥5.0

    ≥5.5

    ≥6.0

    ≥6.5

    Φ50

    ≥6.0

    ≥7.0

    ≥8.0

    ≥9.0

    ≥10.0

    Φ76

    ≥10.0

    ≥12.0

    ≥13.0

    ≥15.0

    ≥16.0

    Bulk Density, kg/m³ 3

    1100-1200

    1200-1300

    1300-1400

    1400-1600

    ≥1600

    Specification Size

    Diameter Φ

    10

    13

    16

    20

    25

    30

    38

    50

    76

    Diameter Tolerance mm

    ±1.5

    ±2.0

    ±2.5

    Perforation Diameter mm

    2~3

    3~5

    5~8

    Execution Standard: Industry Standard HG/T3683.3-2014 "Industrial Ceramic Balls - Perforated Ceramic Balls"

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