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Ceramic idler, ceramic drum

Zirconia ceramic idlers and ceramic rollers are high-strength wear-resistant products suitable for various conveyors. They feature corrosion resistance, high strength, and long service life, making them ideal upgrade products for industries such as steel, coking, chlor-alkali, and fertilizer. They are used to support conveyor belts and the materials on them, ensuring stable operation.

Keywords:

Ceramic idler, ceramic drum

Product Description

  • 产品描述
  •   Zirconia ceramic idler rollers and ceramic drums are high-strength wear-resistant products suitable for various conveyors. They have the advantages of corrosion resistance, high strength, and long service life, making them ideal upgrade products for industries such as steel, coking, chlor-alkali, and fertilizer. They are used to support conveyor belts and the materials on them, ensuring stable operation.

       Product Features:

      1. Corrosion resistance: Resistant to acids, alkalis, and salts without corrosion.

      2. High hardness: Strong wear resistance.

      3. Fully sealed: Both ends are equipped with plastic labyrinth seals, preventing leakage of lubricating oil and grease, allowing the rolling bearings to operate in a fully sealed state for a long time.

      4. Ceramic surface forms an oxide film that does not adhere to or react with any substances. The trough-shaped idler rollers remove material sticking to the belt. They provide high driving force and low resistance on inclined belts, achieving optimal performance. Double-section idler rollers reduce heavy pressure points on the belt. The hollow design allows material stuck on the belt to fall off by itself, preventing adhesion to the rollers and extending their service life.

      5. Long service life: 2-3 times longer than steel idler rollers, reducing belt wear and preventing belt misalignment, thereby extending belt life.

      6. High economic efficiency: Can reduce the overall cost of belt conveyors and decrease maintenance time.

       Application Fields:

      Mainly used in belt conveyors, with applications in chemical, port, coal, and other industries, featuring wear resistance and corrosion resistance.

       Technical Parameters

    Item

    Compressive Strength

    Flexural Strength

    Mohs Hardness

    Applicable Temperature

    Density

    Wear Rate

    Index

    145Mpa

    80-120Mpa

    Grade 7

    80-200℃

    22.4-2.8g/cm³

    <0.1%

     

    Main

    Index

     

    Φ89×190(240, 305, 375)     Φ108×190 (204, 305, 375, 455)

    Φ133×305(375, 455, 525)     Φ159×375 (455, 525) /1600

      Ceramic drums combine the advantages of ceramic and steel materials, launching high wear resistance, long life, low resistance, and high load-bearing high-strength wear-resistant ceramic drive drums and redirecting drum series products, which increase product service life and reduce equipment operating resistance.

      Standard: Q/YLC010--2007 "Tempered Ceramic Idler Rollers"

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