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Active ceramic ball

Active ceramic balls (SW active ceramic balls) are a new type of reactor support filler. They are made by introducing a small amount of transition metal oxides into inert ceramic balls. They possess the high-temperature resistance and high mechanical strength characteristics of inert ceramic balls, while also serving functions such as filtering, dispersing gas and liquid, covering, and supporting catalysts. Additionally, they have certain catalytic activity and play an auxiliary catalytic role in olefin saturation, desulfurization, and denitrification processes. In processing flows such as hydrofining, hydrocracking, reforming pre-hydrogenation, and benzene hydrogenation of fractionated oil, filling active ceramic balls at the top of the catalyst bed in the reactor can preliminarily hydrogenate mono-olefins and diolefins in secondary processed feedstock oil, thereby reducing catalyst fouling. Filling active ceramic balls at the bottom of the catalyst bed can remove thiols and other substances generated during certain reactions. Using active ceramic balls not only effectively improves the spatial utilization of the reactor but also, to some extent, protects the catalyst from poisoning and sintering, thereby extending the catalyst's service life.

Keywords:

Active ceramic ball

Product Description

  • 产品描述
  •   Active ceramic balls (SW active ceramic balls) are a new type of reactor support filler. They are made by introducing a small amount of transition metal oxides into inert ceramic balls. They not only have the high-temperature resistance and high mechanical strength characteristics of inert ceramic balls but also serve functions such as filtering, dispersing gas and liquid, covering, and supporting catalysts. Additionally, they possess certain catalytic activity and play an auxiliary catalytic role in olefin saturation, desulfurization, and denitrification processes. In processes such as hydrofining of fractionated oil, hydrocracking, reforming pre-hydrogenation, and benzene hydrogenation, filling active ceramic balls at the top of the catalyst bed in the reactor can preliminarily hydrogenate mono-olefins and diolefins in secondary processed feedstock, thereby reducing catalyst fouling. Filling active ceramic balls at the bottom of the catalyst bed can remove thiols and other substances generated during certain reactions. Using active ceramic balls can effectively improve the space utilization of the reactor and, to some extent, protect the catalyst from poisoning and sintering, thereby extending the catalyst's service life.

       Technical Specifications

    Performance

    Nickel-Molybdenum Type

    Nickel-Tungsten Type

    Cobalt-Molybdenum Type

    Chemical Composition

    Active Components

    NiO 0.5-1.0

    MoO 3   1.5-2.5

    NiO 0.5-1.0

    WO 3   1.5-2.5

    CoO 0.5-1.0

    MoO 3    1.5-2.5

    Carrier

    Al 2 O 3

    ≧40

    Appearance Color

    Light Yellow

    Yellowish Brown

    Light Blue

    Pore Volume

    0.1-0.2ml/g

    Wear

    ≦3%

    Thermal Shock Resistance

    ≧500℃

    Bulk Density

    1100-1500 Kg/m³ 3

    Compressive Strength KN/piece

    Φ3

    ≧0.15

    Φ6

    ≧0.25

    Φ8

    ≧0.35

    Φ10

    ≧0.45

    Φ13

    ≧0.6

    Φ16

    ≧0.85

    Φ20

    ≧1.0

    Φ25

    ≧1.2

    Φ30

    ≧1.5

    Φ38

    ≧1.8

    Φ50

    ≧2.5

    Specifications and Sizes

    Diameter Φ

    3

    6

    8

    10

    13

    16

    20

    25

    30

    38

    50

    76

    Tolerance

    ±1.0

    ±1.5

    ±2.0

    Standard: HG/T3683.2-2014 "Industrial Ceramic Balls - Active Ceramic Balls"

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