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Perforated Ceramic Ball

Perforated ceramic balls are a new product developed based on inert alumina ceramic balls. They are perforated along the axis of the sphere's diameter, possessing certain mechanical strength, chemical stability, and thermal stability, while also increasing the specific surface area and porosity. This enhances material dispersion and flux, reducing system resistance.

Keywords:

Perforated Ceramic Ball

Product Description

  • 产品描述
  • Product Introduction

    Perforated ceramic balls are a new product developed based on inert alumina ceramic balls. They are perforated along the diameter axis of the sphere, possessing certain mechanical strength, chemical stability, and thermal stability, while increasing the specific surface area and porosity, thereby enhancing material dispersion and flux, and reducing system resistance.

     

    Product Features

    Increases the porosity and specific surface area of the packing layer, with strong liquid redistribution ability and excellent gas-liquid dispersion performance. Compared with inert alumina ceramic balls under the same conditions, porosity increases by 12%, contact specific surface area increases by 25%, and resistance decreases by 15%. It can also accommodate and trap coke powder, colloids, and heavy metal impurities, preventing their deposition in the catalyst bed which causes coking and catalyst poisoning.

     

    Application Range

    Perforated ceramic balls are widely used in petroleum, chemical, and natural gas industries as a replacement for inert ceramic balls, serving as support and coverage layers for catalysts and as tower packing materials.

     

    Technical Parameters

    Type Type

    Feldspar-based

    Feldspar - Mullite-based

    Mullite-based

    Mullite-based - Corundum-based

    Corundum-based

    Performance Item

    Chemical Composition
    %

    Al2O3

    20-30

    30-45

    45-70

    70-90

    ≥90

    Al2O3+SiO2

    ≥90

    Fe2O3

    ≤1

    Water Absorption , %

    ≤5

    Acid Resistance , %

    ≥98

    Alkali Resistance ,%

    ≥80

    ≥82

    ≥85

    ≥90

    ≥95

    Heat Resistance Temperature , ℃

    ≥1300

    ≥1400

    ≥1500

    ≥1600

    ≥1700

    Compressive Strength
    N/ Pieces

    Φ

    ≥400

    ≥420

    ≥440

    ≥480

    ≥500

     

    Φ

    ≥480

    ≥520

    ≥600

    ≥620

    ≥650

     

    Φ

    ≥600

    ≥700

    ≥800

    ≥900

    ≥1000

    Bulk Density , kg/m³ 3

    1100-1200

    1200-1300

    1300-1400

    1400-1550

    ≥1550

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