Perforated Ceramic Ball
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Product Description
- 产品描述
-
Product Introduction
Perforated ceramic balls are a new product developed based on inert alumina ceramic balls. They are perforated along the diameter axis of the sphere, possessing certain mechanical strength, chemical stability, and thermal stability, while increasing the specific surface area and porosity, thereby enhancing material dispersion and flux, and reducing system resistance.
Product Features
Increases the porosity and specific surface area of the packing layer, with strong liquid redistribution ability and excellent gas-liquid dispersion performance. Compared with inert alumina ceramic balls under the same conditions, porosity increases by 12%, contact specific surface area increases by 25%, and resistance decreases by 15%. It can also accommodate and trap coke powder, colloids, and heavy metal impurities, preventing their deposition in the catalyst bed which causes coking and catalyst poisoning.
Application Range
Perforated ceramic balls are widely used in petroleum, chemical, and natural gas industries as a replacement for inert ceramic balls, serving as support and coverage layers for catalysts and as tower packing materials.
Technical Parameters
Type Type
Feldspar-based
Feldspar - Mullite-based
Mullite-based
Mullite-based - Corundum-based
Corundum-based
Performance Item
Chemical Composition
%Al2O3
20-30
30-45
45-70
70-90
≥90
Al2O3+SiO2
≥90
Fe2O3
≤1
Water Absorption , %
≤5
Acid Resistance , %
≥98
Alkali Resistance ,%
≥80
≥82
≥85
≥90
≥95
Heat Resistance Temperature , ℃
≥1300
≥1400
≥1500
≥1600
≥1700
Compressive Strength
N/ PiecesΦ ３
≥400
≥420
≥440
≥480
≥500
Φ ６
≥480
≥520
≥600
≥620
≥650
Φ ８
≥600
≥700
≥800
≥900
≥1000
Bulk Density , kg/m³ 3
1100-1200
1200-1300
1300-1400
1400-1550
≥1550
Perforated Ceramic Ball is a type of advanced industrial packing material widely used in chemical, petrochemical, environmental protection, and gas treatment systems. It is designed with multiple holes or perforations on the surface, which significantly improve gas-liquid contact efficiency and enhance mass transfer performance inside reactors, absorption towers, and drying columns.
Manufactured from high-quality ceramic materials such as alumina or porcelain clay, perforated ceramic balls offer excellent resistance to high temperature, strong acids, strong alkalis, and thermal shock. This makes them suitable for harsh operating environments where metal or plastic materials cannot perform reliably. Their high mechanical strength ensures long service life even under heavy loading conditions.
The unique perforated structure increases the surface area and reduces pressure drop, allowing fluids to pass more smoothly through the packing bed. This design improves distribution of liquids and gases, enhances reaction efficiency, and reduces energy consumption in industrial processes. It also helps prevent channeling and clogging inside packed towers.
Perforated ceramic balls are commonly used as support media in catalytic reactors, desulfurization systems, air pollution control equipment, and drying columns. They can be placed at the bottom of packed towers to support other packing materials while also ensuring uniform flow distribution.
Overall, Perforated Ceramic Ball is a reliable, durable, and efficient solution for improving process performance in a wide range of industrial applications.
Product Inquiry
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Service Hotline:
Address: Economic Industrial Park, East Street, Anyuan District, Pingxiang City, Jiangxi Province
Email: ruikai@jxrkhb.com